Files
WMS/Modules/M3/Http/Controllers/BoxPackToPalletController.php
T
2026-09-21 10:14:57 +01:00

291 lines
12 KiB
PHP
Executable File

<?php
namespace Modules\M3\Http\Controllers;
use DB;
use Illuminate\Http\Request;
use Str;
class BoxPackToPalletController extends Controller
{
private const PALLET_TABLE_ALIAS = 'ICM659M as p';
private const CONVEYOR_SELECT = 'cnv.R652SORTK as CONVEYOR_NAME';
private const CARTON_TABLE_ALIAS = 'ICM695M1 as c';
private const CONVEYOR_VALUE_ALIAS = 'ICM688M1 as cv';
private const CONVEYOR_TABLE_ALIAS = 'ICM652M as cnv';
public static function index(Request $request)
{
return view('m3::liberty-theme.pages.BoxPackToPallet');
}
// Load Existing Boxes from ICM659M
public static function getBoxes(Request $request)
{
$r659PALT = $request->R659PALT ?? abort(404, 'Manifest Not Found');
$userWhsCoPlant = self::getUserWhsCoPlant();
$boxes = DB::connection(config('m3.connection', 'pgsql'))->table(self::PALLET_TABLE_ALIAS)
->select(
'p.R659PALT',
'p.R659BOX',
'p.R659LOADED',
'p.R659USER',
'p.R659DATE',
'p.R659TIME',
'c.AYMACPKR',
'c.AYSPR15A01',
'cv.A4APR8N001',
'cv.A4SHSHCT',
self::CONVEYOR_SELECT,
)
->leftJoin(self::CARTON_TABLE_ALIAS, 'p.R659BOX', '=', 'c.AYINTBOX')
->leftJoin(self::CONVEYOR_VALUE_ALIAS, 'c.AYMACPKR', '=', 'cv.A4MACPKR')
->leftJoin(self::CONVEYOR_TABLE_ALIAS, 'cv.A4APR8N001', '=', 'cnv.R652SEQ')
->where('p.R659PALT', $r659PALT)
->where('p.R659CO', trim($userWhsCoPlant['USERCO']))
->where('p.R659WHS', trim($userWhsCoPlant['USERWHS']))
->where('p.R659PLANT', trim($userWhsCoPlant['USERPL']))
->orderBy('p.R659DATE', 'desc')
->orderBy('p.R659TIME', 'desc')
->distinct()
->get()
->unique('R659BOX')
->values();
if ($request->ajax()) {
return response()->json([
'success' => true,
'data' => $boxes,
]);
}
$palletHeader = $boxes->first();
return view('m3::liberty-theme.pages.BoxPackToPalletScan', ['boxes' => $boxes, 'palletHeader' => $palletHeader, 'R659PALT' => $r659PALT]);
}
// Scan Boxes
public static function scanBoxes(Request $request)
{
$pallet = $request->R659PALT ?? abort(400, 'Pallet Not Found');
$box = trim((string) ($request->R659BOX ?? ''));
abort_if($box === '', 400, 'Box Not Found');
$user = m3_user() !== '' ? Str::upper(m3_user()) : 'WebUser';
$profile = self::getUserWhsCoPlant();
$validation = self::validateScannedBox($pallet, $box, $profile);
if ($validation !== '') {
return response()->json(['success' => false, 'message' => $validation], 409);
}
self::insertScannedBox($pallet, $box, $user, $profile);
return response()->json([
'success' => true,
'message' => "&bull; Box {$box} added to Pallet {$pallet}.",
'data' => self::boxesForPallet($pallet, $profile),
]);
}
private static function validateScannedBox($pallet, string $box, array $profile): string
{
$messages = [];
$existing = self::findExistingBox($pallet, $box, $profile);
if ($existing) {
$messages[] = "&bull; Box {$box} is already assigned to Pallet {$existing->R659PALT}.";
}
$boxRecord = self::findCarton($box, $profile);
if (! isset($boxRecord->AYINTBOX)) {
$messages[] = "&bull; Box {$box} does not exist in ICM695M1 or it belongs to another Company.";
} elseif (($boxRecord->AYTYPE ?? '') !== 'BX') {
$messages[] = "&bull; Scanned barcode {$box} is not a Box.";
} elseif (! $existing) {
$messages = array_merge($messages, self::palletCompatibilityMessages($pallet, $box, $boxRecord, $profile));
}
return implode('<br>', $messages);
}
private static function findExistingBox($pallet, string $box, array $profile): ?object
{
return DB::connection(config('m3.connection', 'pgsql'))->table('icm659m')
->select('R659PALT')->where('R659PALT', $pallet)->where('R659BOX', $box)
->where('R659CO', trim($profile['USERCO']))->where('R659WHS', trim($profile['USERWHS']))
->where('R659PLANT', trim($profile['USERPL']))->first();
}
private static function findCarton(string $box, array $profile): ?object
{
return DB::connection(config('m3.connection', 'pgsql'))->table(self::CARTON_TABLE_ALIAS)
->select('c.AYINTBOX', 'c.AYSPR15A01', 'c.AYTYPE', 'c.AYMACPKR', 'cv.A4APR8N001', self::CONVEYOR_SELECT)
->leftJoin(self::CONVEYOR_VALUE_ALIAS, 'c.AYMACPKR', '=', 'cv.A4MACPKR')
->leftJoin(self::CONVEYOR_TABLE_ALIAS, 'cv.A4APR8N001', '=', 'cnv.R652SEQ')
->where('c.AYINTBOX', $box)->where('c.AYCO', trim($profile['USERCO']))
->where('c.AYWHS', trim($profile['USERWHS']))->where('c.AYPLANT', trim($profile['USERPL']))->first();
}
private static function palletCompatibilityMessages($pallet, string $box, object $incoming, array $profile): array
{
$first = DB::connection(config('m3.connection', 'pgsql'))->table(self::PALLET_TABLE_ALIAS)
->select('c.AYSPR15A01', self::CONVEYOR_SELECT)
->leftJoin(self::CARTON_TABLE_ALIAS, 'p.R659BOX', '=', 'c.AYINTBOX')
->leftJoin(self::CONVEYOR_VALUE_ALIAS, 'c.AYMACPKR', '=', 'cv.A4MACPKR')
->leftJoin(self::CONVEYOR_TABLE_ALIAS, 'cv.A4APR8N001', '=', 'cnv.R652SEQ')
->where('p.R659PALT', $pallet)->where('p.R659CO', trim($profile['USERCO']))
->where('p.R659WHS', trim($profile['USERWHS']))->where('p.R659PLANT', trim($profile['USERPL']))->first();
if (! $first) {
return [];
}
$messages = [];
$incomingCarrier = trim($incoming->AYSPR15A01 ?? '');
$incomingConveyor = trim($incoming->CONVEYOR_NAME ?? '');
$palletCarrier = trim($first->AYSPR15A01 ?? '');
$palletConveyor = trim($first->CONVEYOR_NAME ?? '');
if ($incomingCarrier !== $palletCarrier) {
$messages[] = "&bull; Box {$box} has a different Carrier ({$incomingCarrier}) than the boxes already on Pallet {$pallet} ({$palletCarrier}).";
}
if ($incomingConveyor !== $palletConveyor) {
$messages[] = "&bull; Box {$box} has a different Conveyor ({$incomingConveyor}) than the boxes already on Pallet {$pallet} ({$palletConveyor}).";
}
return $messages;
}
private static function insertScannedBox($pallet, string $box, string $user, array $profile): void
{
DB::connection(config('m3.connection', 'pgsql'))->table('icm659m')->insert([
'R659PALT' => $pallet, 'R659BOX' => $box, 'R659LOADED' => '', 'R659USER' => $user,
'R659DATE' => date('Y-m-d'), 'R659TIME' => date('H:i:s'), 'R659CO' => trim($profile['USERCO']),
'R659WHS' => trim($profile['USERWHS']), 'R659PLANT' => trim($profile['USERPL']),
]);
}
private static function boxesForPallet($pallet, array $profile)
{
return DB::connection(config('m3.connection', 'pgsql'))->table(self::PALLET_TABLE_ALIAS)
->select(
'p.R659PALT',
'p.R659BOX',
'p.R659LOADED',
'p.R659USER',
'p.R659DATE',
'p.R659TIME',
'c.AYMACPKR',
'c.AYSPR15A01',
'cv.A4APR8N001',
'cv.A4SHSHCT',
self::CONVEYOR_SELECT,
)
->leftJoin(self::CARTON_TABLE_ALIAS, 'p.R659BOX', '=', 'c.AYINTBOX')
->leftJoin(self::CONVEYOR_VALUE_ALIAS, 'c.AYMACPKR', '=', 'cv.A4MACPKR')
->leftJoin(self::CONVEYOR_TABLE_ALIAS, 'cv.A4APR8N001', '=', 'cnv.R652SEQ')
->where('p.R659PALT', $pallet)->where('p.R659CO', trim($profile['USERCO']))
->where('p.R659WHS', trim($profile['USERWHS']))->where('p.R659PLANT', trim($profile['USERPL']))
->orderBy('p.R659DATE', 'desc')->orderBy('p.R659TIME', 'desc')->distinct()->get()->unique('R659BOX')->values();
}
// Delete Box
public static function deleteBox(Request $request)
{
$r659PALT = $request->R659PALT ?? abort(400, 'Pallet Not Found');
$r659BOX = trim($request->R659BOX) ?? abort(400, 'Box Not Found');
$userWhsCoPlant = self::getUserWhsCoPlant();
// Guard: only allow delete if R659LOADED is empty
$record = DB::connection(config('m3.connection', 'pgsql'))
->table('icm659m')
->where('R659PALT', $r659PALT)
->where('R659BOX', $r659BOX)
->first();
if (! $record) {
return response()->json([
'success' => false,
'message' => "Box {$r659BOX} not found on Pallet {$r659PALT}.",
], 404);
}
if (! empty(trim($record->R659LOADED))) {
return response()->json([
'success' => false,
'message' => "Box {$r659BOX} is already loaded and cannot be removed.",
], 403);
}
DB::connection(config('m3.connection', 'pgsql'))
->table('icm659m')
->where('R659PALT', $r659PALT)
->where('R659BOX', $r659BOX)
->delete();
// Return refreshed list
$boxes = DB::connection(config('m3.connection', 'pgsql'))->table(self::PALLET_TABLE_ALIAS)
->select(
'p.R659PALT',
'p.R659BOX',
'p.R659LOADED',
'p.R659USER',
'p.R659DATE',
'p.R659TIME',
'c.AYMACPKR',
'c.AYSPR15A01',
'cv.A4APR8N001',
'cv.A4SHSHCT',
self::CONVEYOR_SELECT,
)
->leftJoin(self::CARTON_TABLE_ALIAS, 'p.R659BOX', '=', 'c.AYINTBOX')
->leftJoin(self::CONVEYOR_VALUE_ALIAS, 'c.AYMACPKR', '=', 'cv.A4MACPKR')
->leftJoin(self::CONVEYOR_TABLE_ALIAS, 'cv.A4APR8N001', '=', 'cnv.R652SEQ')
->where('p.R659PALT', $r659PALT)
->where('p.R659CO', trim($userWhsCoPlant['USERCO']))
->where('p.R659WHS', trim($userWhsCoPlant['USERWHS']))
->where('p.R659PLANT', trim($userWhsCoPlant['USERPL']))
->orderBy('p.R659DATE', 'desc')
->orderBy('p.R659TIME', 'desc')
->distinct()
->get()
->unique('R659BOX')
->values();
return response()->json([
'success' => true,
'message' => "Box {$r659BOX} removed from Pallet {$r659PALT}.",
'data' => $boxes,
]);
}
// Get Logged User CO/WHS/PLANT
public static function getUserWhsCoPlant()
{
$sHUSER = m3_user() !== '' ? Str::upper(trim(m3_user())) : '';
// Get users from ICM428M
$iCM428M = DB::connection(config('m3.connection', 'pgsql'))->table('icm428m')
->select('R428US', 'R428CO', 'R428WH', 'R428PL')
->where('R428US', '=', $sHUSER)
->first();
$r428US = isset($iCM428M->R428US) ? $iCM428M->R428US : '';
$uSERCO = isset($iCM428M->R428CO) ? $iCM428M->R428CO : '';
$uSERWH = isset($iCM428M->R428WH) ? $iCM428M->R428WH : '';
$r428PL = isset($iCM428M->R428PL) ? $iCM428M->R428PL : '';
return [
'R428US' => $r428US,
'USERCO' => $uSERCO,
'USERWHS' => $uSERWH,
'USERPL' => $r428PL,
];
}
}